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Fisher & Paykel FlexiTrunk Infant Nasal CPAP Mask for Bubble CPAP — BC800 (Small), BC801 (Medium), BC802 (Large), BC803 (XLarge)

Fisher & Paykel FlexiTrunk Infant Nasal CPAP Mask for Bubble CPAP — BC800 (Small), BC801 (Medium), BC802 (Large), BC803 (XLarge)

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The Fisher & Paykel FlexiTrunk Infant Nasal Mask is a single-patient, disposable silicone interface worn over the nose of a neonate or infant receiving Bubble CPAP therapy in the NICU. Its clinical role is to form a low-leak seal between the pressurised gas circuit and the patient's nasal airway — delivering continuous positive airway pressure to the infant's lungs to maintain alveolar recruitment, reduce apnoea episodes, and support respiratory work in spontaneously breathing premature and term neonates.

The mask sits over the nostrils and nasal bridge — it does not insert into the nares. It connects directly to the FlexiTrunk nasal tubing assembly (BC190 / BC191 / BC192 series) and is secured in position by the infant's bonnet (BC300–BC309 series) or headgear (BC325–BC331 series). All components are part of the integrated F&P FlexiTrunk CPAP Interface system, engineered to work together.

In clinical practice, the nasal mask is rotated with nasal prongs during CPAP therapy — typically alternated every 2 to 4 hours — to rest the nasal septum, columella, and surrounding skin from the pressure of prong contact. This rotation strategy allows uninterrupted CPAP delivery while protecting fragile neonatal nasal tissue from breakdown. The mask can also be used as the sole primary interface in infants where nasal prong sizing is difficult or prong tolerance is poor.

Available across all four sizes in India through Shah Trading Corporation, Mumbai — trusted distributor and supplier of Fisher & Paykel Healthcare neonatal products.

Key Features

3D Facial Scan-Based Contour - Every size of the BC800–BC803 range is shaped from three-dimensional scans of actual neonatal and infant faces. This ensures the mask contour matches genuine perinasal anatomy at each developmental stage — not a theoretical scaled shape — producing a more accurate fit across the face.

Nose-Tip Clearance Design - The mask depth and internal profile are specifically dimensioned so that when the correct size is used, the silicone cushion does not contact the nasal tip. Contact with the nose tip during prolonged CPAP is a primary cause of pressure injury in preterm neonates — this design actively prevents it when the mask is correctly sized and applied.

Low Seal Force Required - The silicone cushion conforms to the perinasal contour under very light pressure from the headgear or bonnet straps. Effective seal is achieved without loading the mask forcefully against the face — reducing the risk of skin blanching, ischaemia, and subsequent breakdown at the nasal bridge and upper lip contact zone.

Medical-Grade Silicone - The mask cushion and body are moulded from soft, flexible medical-grade silicone. This material is non-irritating to fragile neonatal skin, has no latex content, and conforms under gentle loading without creating local pressure concentrations — important in infants born before 28 weeks where dermal thickness is extremely limited.

Glider-Compatible — Fast Repositioning  - The mask connects to the FlexiTrunk tubing's glider mechanism — allowing the mask to be slid up, down, or laterally for repositioning during nursing cares, eye care, nasogastric tube management, and skin inspections, without removing the tubing assembly or interrupting CPAP delivery.

Interchangeable with Nasal Prongs on Same Assembly - The BC800–BC803 mask range connects to the same FlexiTrunk tubing assembly as the F&P Infant Nasal Prongs. Nursing teams can alternate between the mask and prongs on the same tubing during a prong-mask rotation regimen without changing any other circuit component — keeping therapy uninterrupted and setup simple.

Specifications:

Parameter Detail
Mask Material Medical-grade silicone — soft, flexible, skin-safe, non-irritating
Design Basis 3D facial scans of real neonates and infants — size-specific anatomical contour
Seal Mechanism Low-force conforming perinasal seal — minimal headgear tension required
Nose-Tip Contact No — mask depth calibrated to avoid nose-tip contact when correctly sized
Connection Type Glider-compatible — slides onto FlexiTrunk nasal tubing glider mechanism
Latex Content Not made with natural rubber latex
DEHP DEHP-free

 

Clinical & Compatibility Data
Parameter Detail
Therapy Type Non-invasive CPAP; Bubble CPAP; ventilator CPAP mode
Patient Population Neonates and infants up to 10 kg in a hospital or NICU setting
Compatible Interface Tubing F&P FlexiTrunk Nasal CPAP Interface — BC190 (50 mm), BC191 (70 mm), BC192 (100 mm) Standard Type; and BC180 / BC181 / BC182 Universal Type
Compatible Fixation F&P Infant Bonnet (BC300, BC303, BC306, BC309) and Infant Headgear (BC325, BC328, BC331)
Compatible CPAP Systems F&P Bubble CPAP System (BC161, BC163 circuits); ventilator CPAP mode with F&P FlexiTrunk circuit
Interchangeable With F&P Infant Nasal Prongs (BC3xxx series) — same tubing assembly, same glider connection
Rotation Practice Alternate with nasal prongs every 2–4 hours per clinical guidance — mask and prongs share the same tubing assembly
Usage Classification Single-patient use — maximum 7 days per patient; discard if soiled or damaged before this
Sterility Supplied sterile — individually packaged
Storage -10 °C to +50 °C; keep packaging intact until point of use
Manufacturer Fisher & Paykel Healthcare Limited — New Zealand
Distributor in India Shah Trading Corporation, Mumbai
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Frequently Asked Questions

How do we measure an infant's nose to select the correct BC800 / BC801 / BC802 / BC803 size?

The selection is based on the width of the infant's nose at its widest point (measured in millimetres across the alar base) and the depth from the base of the nose to just below the nose tip. Fisher & Paykel provides a printed sizing gauge — a card template included with the product IFU — that can be held against the infant's face to directly identify which size covers the nostrils appropriately. In clinical practice, many NICU teams trial the smallest mask that provides a seal without any part of the cushion contacting the nose tip. If blanching is visible on the nose tip or perinasal skin, the mask is either the wrong size or the straps are too tight. Always re-measure when the infant's weight increases significantly, as nasal dimensions change as the infant grows.

What should we check if the infant's CPAP is showing a leak alarm during mask use?

A circuit leak alarm during mask use is almost always caused by one of three things. First — incorrect mask size: if the mask is too small, it cannot cover the nasal openings adequately; if too large, it cannot conform to the perinasal contour and create a seal. Re-evaluate size selection against the infant's nasal dimensions. Second — insufficient headgear or bonnet strap tension: the mask seal relies on light but consistent contact pressure from the fixation system. Check that the bonnet or headgear is positioned correctly and that the straps are pulling the tubing and mask evenly against the face. Third — mask displacement during infant movement or crying: inspect whether the mask has shifted off-centre or the glider has slid out of position. Reset the mask, check the foam block holder on the nose bridge, and confirm the tubing is correctly seated in the bonnet.

How do we order BC800, BC801, BC802, and BC803 in India?

Shah Trading Corporation, Mumbai, is a trusted distributor and supplier of Fisher & Paykel Healthcare neonatal products across India, including all four sizes of the FlexiTrunk Infant Nasal CPAP Mask — BC800-10, BC801-10, BC802-10, and BC803-10 — each supplied in boxes of 10. We also supply the complete F&P FlexiTrunk Interface system including all tubing lengths, bonnet sizes, and headgear sizes. Contact our team for pricing, availability, bulk purchase agreements, and institutional supply documentation. All products are genuine Fisher & Paykel Healthcare items.